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PVC Extruder: | PVC Granulating | PVC Compounder: | PVC Pelletizing |
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High Light: | pvc compounding machine,pvc compounding line |
CHTC65-150 two stage extrusion line for PVC compounding with output 800kg/hr
No. | Denomination of the delivery | |||||||||||||||||||||
1.0 | Raw materials dealing units | |||||||||||||||||||||
1.1 | Volumetric feeder | |||||||||||||||||||||
Motor: 1.5kw Parker inverter from USA By twin screw feeding Rotation speed: 140rpm With agitator 0.55kw Rotation speed: 12rpm Hopper volume: 40L Stainless steel made Capacity: 400-800kg/hr |
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2.0 | CHTC65-150compounding unit | |||||||||||||||||||||
2.1 | CHT65-Eco twin screw extruder | |||||||||||||||||||||
Main motor: AC motor, 90KW; Parker inverter from USA Motor rotation speed:1500rpm
Power transmission: The transmission system applied the torque over load protector which is designed by our company. It can prevent the damage to the driving element when it is started or over loaded.
Gearbox: High safety factor design; Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; NSK bearings and imported seals applied, Special lubricating system equipped combined with immersing and forcing solutions; Input/output rotary speed:1500/400rpm; Torque:2x895N.M Oil pump motor power:1.1kw Output speed: 500rpm Input speed: 1480rpm
Extrusion line: Screw Diameter: 62.4mm,L/D:36:1; Do/Di:1.55 Maximum Screw speed:400rpm; Screw configuration:with modular structure, torque transmission by spline; Screw material:38CrMoAlA,HV950-1050,anti-abrasive and anti-corrosion Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins; Barrel material:#45 steel, with bi-metal linearα301 inside the barrel to be anti-abrasive and anti-corrosion HRC60-64 ;Recommended barrels configuration:
No1 barrel with one feeding port for all possible components, , No8 with one vacuum port.
Temperature controlling: Heating system: electric heater, total heating power with approx.27kw (No.1 Section cooled by water); Cooling system: soft-water cooling system; Temperature controller: OMRON temperature controller Soft-water cooling system including one 1.1kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves from VIM .water pressure indicator etc.
Steel base: Welding base with special pads; |
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2.2 | CSE150 single-screw extruder | |||||||||||||||||||||
Main motor: AC motor, 45kw, RPM controller: Parker inverter from USA
Power transmission: Standard transmission(with six nylon pins)
Gearbox: With surface-hardened gearing system; The gearbox with original lubricating system; input/output rotary speed:1500/70rpm;
Extrusion line: Screw Diameter:150mm,L/D:8:1; Screw speed:0—70rpm; Screw material:38CrMoAlA with nitrifying heat-treatment; Recommended barrels configuration:
No1 barrel with water cooling sheath;
Temperature controlling: Heating system: Electric heater, total heating power with approx.24kw (No.1 Section cooled by water); Soft-water cooling system: share the same system with CHT65-Eco
Steel base: Welding base with special pads; |
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2.3 | Vacuum System | |||||||||||||||||||||
Vacuum Pump Mode: Water Ring Vacuum Pump Material Baffle Plate:40Cr; Limited pressure:25Pa Vacuum Pump Power:3kw; Vacuum Degree:Max.-0.095Mpa With Vacuum Gauge and dual Filtering Pot |
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3.0 | Eccentric hot face air cooling pelletizing system | |||||||||||||||||||||
3.1 | Extrusion die head | |||||||||||||||||||||
Plate material:38CrMnAlA, nitrified processed Hole diameter:3.2mm Heating method for flange: Cast-copper electric heating Pressure sensor |
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3.2 | Eccentric hot face air cooling pelletizing system | |||||||||||||||||||||
Cutter rotation speed: 980rpm Cutter motor power:2.2kw, AC motor, Parker frequency inverter from USA Cutter speed regulator: the speed can be controlled by manual or operating key of the controlling plate to meet the requirement of variable speed regulation. And the distance between the cutter and the plate can be tiny adjusted to avoid the change of the gap due to the inflation of the hot face plate, which results the damage to the cutter; No.of cutter: 2pcs. High speed tool steel. With sight glass on the cover to check the cutting status Pelletier covering and pipelines: with water jacket for cooling Pipe line will be connected by clamps |
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3.3 | Cyclone separator | |||||||||||||||||||||
Cooling air conveyer: 5.5kw Diameter of the stainless steel pipe: 90mm Steel pipe connected with clamps which is easily to be disconnected for cleaning S.S. steel made; With door on the cyclone separator for clean the inside. Pipe line with water jacket |
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3.4 | Vibrator | |||||||||||||||||||||
Motor: 0.2kw Three layers Stainless steel made Capacity: up to 500kg/hr |
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3.5 | Air blower and silo | |||||||||||||||||||||
Blower motor: 4kw Silo volume: 1000L Made of stainless steel With disassembled support frame Pipe connection with clamp instead of bolts which is easy for maintenance |
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4.0 | Control cabinet | |||||||||||||||||||||
4.1 | Cabinet for extrusion line | |||||||||||||||||||||
All low-voltage electrics: CHNT Inverter for feeder: Parker from USA Inverter for main motor: Parker from USA Inverter for pelletizer: Parker from USA Temperature control: Omron temperature controller from Japan Medium relay: OMRON from Japan Solid state relay: Crydom from USA Button and indicator: Schneider Interlocking and safety design: -single screw extruder interlocking with twin screw extruder; -Melt pressure over the setting value, both extruder will stop; - Overload protection for main motor and other motors; Cabinet is designed according to Siemens standard. CE certificate for the extrusion line |
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5.0 | Heating/cooling mixer | |||||||||||||||||||||
Heating mixer Total volume:300L Effective volume:225L Motor power: 40/55kw Rotation speed: 480/964rpm Capacity: 100kg/hr 6-10min/batch S.S made Paddle: 3 pcs Pneumatic discharge Cover open/closed by pneumatic Temperature controller: OMRON from Japan Cooling mixer: Total volume: 600L Effective volume: 384L Motor power: 11kw Rotation speed: 100rpm Water cooling Paddle: 4pcs The cover open/closed by pneumatic The discharge port and the gravimetric feeding hopper will be installed a butterfly valve for refilling. |
Pictures:
Contact Person: sales