Product Details:
Payment & Shipping Terms:
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PVC Extruder: | PVC Granulating | PVC Compounder: | PVC Pelletizing |
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High Light: | pvc compounding line,pvc compounders |
1000kg/hr PVC Compounding line with Two Stage Extruder and Eccetric Pelletizing Line
Technical Specification:
No. | Denomination of the delivery | Qty. | ||||||||||||||||||||||||
1.0 | Raw materials dealing units | |||||||||||||||||||||||||
1.1 | Automatic loader | 2sets | ||||||||||||||||||||||||
Type: auger converyor; Stirring motor: 0.75KW; Main motor: 2.2kw; Volume: 500L Diameter of screw: 110mm Capacity: >1500kg/hr Hopper with sight-glass Operation separately |
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1.2 | Twin screw metering feeder | 1set | ||||||||||||||||||||||||
Power supply: AC 380v 50Hz Motor power:3kw, Feeding mode: by twin screw, Center distance:70mm Nominal diameter: 80mm Max. rotation speed:140rpm Material contact parts are made of 304 stainless steel Volume:100L Capacity: 800-1500kg/hr System connection: fast open connection With stirrers both horizontally and vertically in case of bridging |
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1.3 | Force feeder | 1set | ||||||||||||||||||||||||
Screw diameter:100mm Max. rotation speed: 90rpm Motor power:3kw |
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2.0 | CHT95D/CSE200 compounding unit | |||||||||||||||||||||||||
2.1 | CHT95D twin screw extruder | 1set | ||||||||||||||||||||||||
Main motor: AC motor, 280KW; Siemens Beide motor Schneider inverter with global guarantee Motor rotation speed:1500rpm
Power transmission: The transmission system applied the torque over load protector which is designed by our company. It can prevent the damage to the driving element when it is started or over loaded.
Gearbox: High safety factor design; Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; NSK bearings and imported seals applied, Special lubricating system equipped combined with immersing and forcing solutions; Input/output rotary speed:1500/500rpm; Torque:2x2674N.M Oil pump motor power:2.2kw
Extrusion line: Screw Diameter: 93mm,L/D:36:1; Maximum Screw speed:500rpm; Screw configuration:with modular structure, torque transmission by spline; Screw material:W6Mo5Cr4V2,HRC58-62 Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins; Barrel material:#45 steel, With bimetallic linear inside the barrel,HRC58-62 ;Recommended barrels configuration:
No1 barrel with one feeding port for all possible components, No7 with one vacuum port.
Temperature controlling: Heating system: electric heater, total heating power with approx.50kw (No.1 Section cooled by water); Cooling system: soft-water cooling system; Temperature controller: RKC dual channel PID from Japan Soft-water cooling system including one 2.2kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.
Steel base: Welding base with special pads; |
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2.2 | CSE200 single-screw extruder | 1set | ||||||||||||||||||||||||
Main motor: AC motor, 110kw, Siemens Beide motor RPM controller: Schneider inverter with global guarantee
Power transmission: Standard transmission(with six nylon pins)
Gearbox: With surface-hardened gearing system; The gearbox with original lubricating system; input/output rotary speed:1500/90rpm;
Extrusion line: Screw Diameter: 200mm,L/D:8:1; Screw speed:7—70rpm; Screw material:38CrMoAlA with nitrifying heat-treatment; Recommended barrels configuration:
No1 barrel with water cooling sheath;
Temperature controlling: Heating system: electric heater, total heating power with approx.38kw (No.1 Section cooled by water); Soft-water cooling system: share the same system with CHT95D;
Steel base: Welding base with special pads; |
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2.3 | Vacuum System | 1set | ||||||||||||||||||||||||
Vacuum Pump Mode: Water Ring Vacuum Pump Material Baffle Plate:40Cr; Limited pressure:25Pa Vacuum Pump Power:5.5kw; Vacuum Degree:-0.095Mpa With Vacuum Gauge and dual Filtering Pot |
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2.4 | Hydraulic screen changer | 1set | ||||||||||||||||||||||||
Structure Mode: Plate type Driving Mode:Hydraulic Action Time: <1S; Driving Mode: Hydraulic Station The hydraulic station includes: Driving Oil Pump1.5kw, Highest pressure20Mpa, with safety valve, accumulator. The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature. Accumulator6.3L Filtering area:8300 mm^2 |
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3.0 | Hot face air cooling pelletizing system | |||||||||||||||||||||||||
3.1 | Hot face air cooling pelletizer | 1set | ||||||||||||||||||||||||
Plate material:38CrMnAlA, nitrified process Hole diameter:2.8mm Heating method for flange: electric heating with cooling fan Cutter rotation speed:120-1500rpm Cutter motor power:5.5kw,AC motor, frequency inverter Cutter speed regulator: the speed can be controlled by manual or operating key of the controlling plate to meet the requirement of variable speed regulation. And the distance between the cutter and the plate can be tiny adjusted to avoid the change of the gap due to the inflation of the hot face plate, which results the damage to the cutter; Pelletier covering: jacket stainless steel with water cooling |
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3.2 | Cyclone separator | 2sets | ||||||||||||||||||||||||
Cooling air conveyer: 2x7.5kw Diameter of the stainless steel pipe: 150mm S.S. steel made; |
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3.3 | Vibrator | 1set | ||||||||||||||||||||||||
Motor Power: 2x0.37kw Capacity:500-1500kg/hr Discharging Gap: 3, qualified pellets, huge pellets, small pellets Made of stainless steel |
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3.4 | Air blower and silo | 1set | ||||||||||||||||||||||||
Air blower: 5.5kw Silo: 2000L Stainless steel made With disassembled support frame |
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4.0 | Control cabinet | 1set | ||||||||||||||||||||||||
4.1 | Cabinet for extrusion line | 1set | ||||||||||||||||||||||||
All low-voltage electrics: Siemens Inverter for main motor: SCHNEIDER Temperature controller: RKC from Japan Solid state relay: Crydom from USA Interlocking and safety design: - feeding interlocking with main extruder; -single screw extruder interlocking with twin screw extruder; -melt pressure over the setting value, both extruder will stop; - overload protection for main motor and other motors; |
Pictures:
Contact Person: sales