Easy Operation Twin Screw Compounding Extruder For PP PE PS PA PC ABS

Total volume:200L

Effective volume:175L

Capacity:75kg/time

Motor power:

37/45kw

Heating power: 6kw

Main shaft speed: 490/980rpm

Unload way: pneumatic

Motor power: 1.1kw

Agitating motor: 0.75kw

Storage tank: 300L

Made of stainless steel

Capacity: 100-500kg/hr

Motor power:1.1kw,

Parker inverter from USA

Feeding mode:by twin screw,

Center distance:46

Material contact parts are made of 304 stainless steel

Volume:50L,

Capacity: 100-500kg/hr

Metering feeder: 1.1kw

Parker inverter from USA

By twin screw

Force feeding feeder: 2.2kw

Parker inverter from USA

By twin screw, modular screw with couplings

Barrel L/D: 6

Hopper volume: 50L

S.S made

With vertical agitator inside the hopper in case of bridging of powder

Movable support frame for easily disconnection

Main motor:

Siemens motor,55kw；Parker inverter from USA

Power transmission:

Safety clutch torque limiter, with speed sensor

Gearbox:

High safety factor design;

Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;

NSK bearings and imported seals applied,

Special lubricating system equipped combined with immersing and forcing solutions;

Oil pump:1.1kw

Input/output rotary speed:1500/600rpm；

Torque degree:8.3T/A3

Extrusion line:

Screw Diameter: 51.4, speed:600rpm；

L/D: 44

Do/Di: 1.55

Screw configuration:with modular structure, torque transmission by spline;

Screw material:W6Mo5Cr4V2, HRC 58-62

Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;

Barrel material: #45 steel, bimetal liner inside the barrels

Recommended barrels configuration:

No1 barrel with one feeding port for all possible components,, No5with one venting port and one side feeding port, that is blocked with one plug if necessary. and No10 with one vacuum port,

Temperature controlling:

Heating system: electric heater, total heating power with approx.32kw (No.1 Section cooled by water)；

Cooling system:soft-water cooling system；

Temp. controller:OMRON dual channel from Japan

Soft-water cooling system including one 0.75kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.

Steel base:

Welding base with special pads;

Vacuum Pump Mode: Water Ring Vacuum Pump

Material Baffle Plate:40Cr；

Vacuum Pump Power:2.2 kw；

Vacuum Degree:Max.-0.095MPa

With Vacuum Gauge and dual Filtering Pot

Structure Mode: Plate type .

Driving Mode:Hydraulic

Action Time: <1S；

Driving Mode: Hydraulic Station

The hydraulic station includes: Driving Oil Pump1.5kw,

Highest pressure20Mpa, with safety valve, accumulator.

The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.

Heating power:4kw, cast-Al heater

Accumulator: 6.3L

Filtering area: 4300 mm^2

Material:40Cr,with nitrifying heat-treatment;

The strand outgoing hole dia.: 4mm

No. of holes:9holes

Stainless steel plate unit for protection equipped;

350mmX4000mm,

S.S bath

With leading rollers

Movable supporting frame

Motor power:2.2kw

Double blow and suction crescent type

Two PU leading rollers

Made of stainless steel.

Max output: 300kg/hr

No. of strands: 11

Standard pellet: 3x3mm

Cutter dimension: 200x120mm,32 tooth

Effective rotation speed:350-1000rpm

Haul off speed:0-96m/min

Motor power: 3kw

Rotated cutter clearance: 0.08-0.12mm

Leading roller: PU

Frequency inverter: Parker from USA

Motor Power: 0.2kw

Capacity:100-400kg/hr

Discharging Gap: 3, qualified pellets, huge pellets, small pellets

Made of stainless steel

Conveying part:

Motor power for fan: 3kw

Pipe material: stainless steel

Conveying capacity: more than 500kg/hr

Silo part:

Silo volume:1000L

Material: stainless steel

Disassembly supporter.

Packing weight: 25kg/bag

Tolerance: 0.2%F.S

Gas:0.4-0.6Mpa

Weighing transducer: XK3201-701D

Material level detector: Autonics

Pneumatic elements: Airtech

Gas consumption:0.3M3/min

Working temperature:-10⁰C ---+40⁰C

1) Meter Controlling System:

a,The temperature controller for the main extruder is OMRON dual channel and digital controller. Solid relay is used for heating and cooling loop. The solenoid valve is VMI from USA

b,The current displayer is Chang Shuan brand from Taiwan

2) Main Extruder Interlock Protection Function:

a,Main Extruder interlocks with the lubricant pump for the gear box and the fan for the main motor

b,Main extruder interlocks with the feeder, when the extruder stops, the feeder will stop immediately；

c,The main motor has protective functions of over current, under voltage, lack of phases, over heat and block running.

d,There is melt pressure and melt temperature display function on the die, of which the melt pressure interlock with the main extruder to realize the over pressure protection on the die

3) Main breaking switch is Siemens

4) Small AC contactor is Siemens

5) New type motor protective air switch is Siemens

6) Controlling button and indicating light are EATON MULLER

7) Uniform rotation speed and frequency indicating gauge

8) The electrical cabinet is designed and produced according to the standard of SIEMENS which has a wider space and is good for ventilation and heat dispersion as well as examination and repairing