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Double Screw Lab Scale Extruder Machine With Output 5-10kg/hr Highly Efficient

Place of Origin:CHINA
Certification:ISO9001, CE
Model Number:CHT20--Eco
Minimum Order Quantity:1set
Price:Negotiable
Supply Ability:10sets/month
Product Details
Highlight:

lab scale twin screw extruder

,

laboratory scale extruder

Name: Lab Extruder
Model: CHT20-Eco
L/D: Up To 64
Drive: Frequency Inverter
Capacity: 5-10kg/hr
Motor: 4kw
Product Description

CHT20-Eco Twin Screw Extruder for Laboratory with Output 5-10kg/hr

Special laboratory:

CHT20-Eco Lab Extruder Sepcification
 
1.0 Raw materials dealing units  
1.1 Main feeder 1set
 

Motor power:0.37kw,Siemens motor

Feeding mode: by single screw,

Material contact parts are made of 304 stainless steel

Volume:20L,

Capacity: 5-50kg/hr

Siemens Inverter

 
2.0 CHT20D granulating unit  
2.1 CHT20D twin screw extruder 1set
 

Main motor:

Siemens motor, 7.5kw;Siemens inverter with global guarantee

 

Power transmission:

Bibby safety clutch torque limiter with speed sensor

 

Gearbox:

High safety factor design;

Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;

NSK bearings and imported seals applied,

Special lubricating system equipped combined with immersing and forcing solutions;

Input/output rotary speed:1500/600rpm;

Torque:60N.M

Gearbox is improved high torque gearbox with similar installation method with Flender

All gears and shafts are made by Holfer CNC from Germany. The accuracy is 5 grade.

 

 

Extrusion line:

Screw Diameter: 22mm,L/D:44:1;

Center Distance: 18.4

Maximum Screw speed:600rpm;

Screw configuration:with modular structure, torque transmission by spline;

Screw material: W6Mo5Cr4V2, HRC 62-64

Barrel configuration: with modular structure, each one with length of 8L/D and feeding barrel is 4L/D,and the barrels connected together by bolts and pins;

Barrel material: Base material is #45 steel, with bi-metal linear inside the barrel. HRC62-64.

 

Recommended barrels configuration:

 

       
    Double Screw Lab Scale Extruder Machine With Output 5-10kg/hr Highly Efficient 0
  Double Screw Lab Scale Extruder Machine With Output 5-10kg/hr Highly Efficient 1
 

 

 

 
1 2 3 4 5 6 die

 

No1 barrel with one feeding port for all possible components,, No6 with one vacuum port

 

Temperature controlling:

Heating system: Cast-copper electric heater, total heating power with approx.12kw (No.1 Section cooled by water);

Cooling system:soft-water cooling system;

Temp. controller:PMA temperature controller module from USA

Soft-water cooling system including one 0.37kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.

 

Steel base:

Welding base with special pads;

 
2.2 Vacuum pump 1set
 

Vacuum Pump Mode: Water Ring Vacuum Pump

Material Baffle Plate:40Cr;

Vacuum Pump Power:0.75 kw;Siemens motor

Vacuum Degree:Max.-0.095MPa

With Vacuum Gauge and dual Filtering Pot

 
3.0 Strand pelletizing line  
3.1 Extrusion die plates 1pcs
 

Material:40Cr,with nitrifying heat-treatment;

The strand outgoing hole dia.: 4mm, 2 holes

Stainless steel plate unit for protection equipped;

 
3.2 Water bath 1set
 

200mmX1500mm,

S.S bath

With leading rollers

Movable supporter

 
3.3 Air knife  
 

Motor power:0.75kw

Siemens motor

Two Nylon leading rollers

Made of stainless steel.

Integrated with the water bath

 
3.4 Pelletizer 1set
 

Max output: 60kg/hr

No. of strands: 5

Standard pellet: 3x3mm

Cutter dimension: 120x100mm,32 tooth

Effective rotation speed:350-1000rpm

Haul off speed:0-96m/min

Motor power: 0.75kw,Simens motor

Rotated cutter clearance: 0.08-0.12mm

Leading roller: PU

Frequency inverter: Siemens

 
3.5 Vibrator 1set
 

Motor power: 0.2kw

Siemens motor

Three layer: Big size, Qualified size, small size

Made of S.S

Capacity: Max. 200kg/hr

 
4.0 Control cabinet 1set
4.1 Cabinet for extrusion line  
 

Low-voltage electrics: Siemens

Frequency inverter: Siemens

SSR: Crydom from USA

Air switch: LG from Korea

Medium relay: OMRON from Japan

Temperature controller: PMA temperature controller module from Danaher,U.S.A

Interlock design

Cabinet with safety switch

 
4.2 Siemens PLC and touch screen 1set
 

Siemens S7-200 PLC

Siemens TP900 touch screen

Profibus communication

 

 

Double Screw Lab Scale Extruder Machine With Output 5-10kg/hr Highly Efficient 2Double Screw Lab Scale Extruder Machine With Output 5-10kg/hr Highly Efficient 2Double Screw Lab Scale Extruder Machine With Output 5-10kg/hr Highly Efficient 4Double Screw Lab Scale Extruder Machine With Output 5-10kg/hr Highly Efficient 5
 
 
 
 
 
 
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