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Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine
master batch manufacturing machine
,plastic extrusion equipment
40mm High Torque Double Screw Extruder for masterbatch production line
| 1.0 | Raw materials dealing units | |||||||||||||||||||||||||||||||||
| 1.1 | Volumetric feeder | 1set | ||||||||||||||||||||||||||||||||
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Motor power:0.75kw, AC motor Speed ratio: 11 Parker inverter Feeding mode:by twin screw, Center distance:28 Material contact parts are made of 304 stainless steel Horizontal agitator Volume: 30L Capacity:80-200kg/hr |
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| 2.0 | CHT40-Plus granulating unit | |||||||||||||||||||||||||||||||||
| 2.1 | CHT40-Plus twin screw extruder | 1set | ||||||||||||||||||||||||||||||||
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Main motor: AC motor,45kw；Parker inverter from USA
Power transmission: Safety clutch protection unit with speed sensor
Gearbox: High safety factor design; Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; NSK bearings and imported seals applied, Special lubricating system equipped combined with immersing and forcing solutions; Input/output rotary speed:1500/600rpm； Torque: 2x358N.M Torque degree: 10 T/A3
Extrusion line: Screw Diameter: 41mm,L/D:44:1； Maximum Screw speed:600rpm； Screw configuration:with modular structure, torque transmission by spline; Screw material:W6Mo5Cr4V2,surface-hardness HRC58～62； Barrel configuration:with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins； Barrel material:with linear design,basic material with 45# steel, and the inner surface material of the linear with bi-metal,surface-hardness at HRC62-64； Recommended barrels configuration:
No1 barrel with one feeding port for all possible components,, No5 with one venting port, that is blocked with one plug if necessary. No.10 with one vacuum port
Temperature controlling: Heating system: electric heater, total heating power with approx.22kw (No.1 Section cooled by water)； Cooling system:soft-water cooling system； Soft-water cooling system including one 0.55kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.
Temp. controller: OMRON temperature controller from Japan Steel base: Welding base with special pads; |
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| 2.2 | Vacuum unit | 1set | ||||||||||||||||||||||||||||||||
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Motor power: 1.1kw Vacuum degree: Max-0.095Mpa Including vacuum port, sight glass, vacuum pot, pipe, filter etc. |
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| 2.3 | Screen changer | 1set | ||||||||||||||||||||||||||||||||
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Structure Mode: Plate type Driving Mode:Hydraulic Action Time: <1S； Driving Mode: Hydraulic Station The hydraulic station includes: Driving Oil Pump1.5kw, Highest pressure20Mpa, with safety valve, accumulator. The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature. Heating power:2.8kw, cast-copper heater Accumulator6.3L Filtering area:2800 mm^2 |
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| 3.0 | Strand pelletizing line | |||||||||||||||||||||||||||||||||
| 3.1 | Extrusion die plates | 1pcs | ||||||||||||||||||||||||||||||||
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Material:40Cr,with nitrifying heat-treatment; The strand outgoing hole dia.: 4mm Stainless steel plate unit for protection equipped; Cross-linking die head |
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| 3.2 | Water bath | 1set | ||||||||||||||||||||||||||||||||
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250x3000mm With leading rollers Stainless steel made Movable desgin |
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| 3.3 | Air knife | 2sets | ||||||||||||||||||||||||||||||||
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Motor power:1.5kw Double blow and suction crescent type Two PU leading rollers Made of stainless steel. |
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| 3.4 | Strand pelletizer | 1set | ||||||||||||||||||||||||||||||||
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Max output: 200kg/hr No. of strands: 11 Standard pellet: 3x3mm Cutter dimension: 120x60mm,14 tooth Effective rotation speed:350-1000rpm Haul off speed:0-36m/min Motor power: 2.2kw Rotated cutter clearance: 0.06-0.12mm Leading roller: PU Parker inverter from USA |
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| 3.5 | Vibrator | 1set | ||||||||||||||||||||||||||||||||
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Motor: 0.2kw Three layer Stainless steel made Output: 100-200kg/hr |
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| 3.6 | Air blower and silo | 1set | ||||||||||||||||||||||||||||||||
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Blower: 3kw Silo: 800L Stainless steel made |
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| 4.0 | Control cabinet | 1set | ||||||||||||||||||||||||||||||||
| 4.1 | Cabinet for extrusion line | |||||||||||||||||||||||||||||||||
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Low-voltage electrics: Siemens； Speed regulator: Parker inverter； Temperature control panel: OMRON temperature controller Inter-locked design Feeder interlocked with the extruder Oil pump interlocked with the extruder Overload, pressure protection |
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| 5.0 | 500L High speed mixer | 1set | ||||||||||||||||||||||||||||||||
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Total volume:1000L Effective volume:700L Capacity:325kg/batch Capacity: 1200kg/hr Motor power: 160kw Heating power: 16kw Main shaft speed: 660rpm Unload way: pneumatic Electric control parts: Siemens brand contactor and breaker. Suzhou Air switch. Taiwan AirTac Solenoid valve. |
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| 6.0 | Pulverizer | 1set | ||||||||||||||||||||||||||||||||
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Partical size: 20mesh Diameter of grind plate: 800mm Number of blade: 2PCs Main shaft rotation speed 3200rpm Motor power: 90KW Capacity: 400-500kg/hr Dimension: 4000mm×2200mm×4000mm Weight: 2900Kg Vibrating motor power 0.75KW Feeding motor power 0.09kw |
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| 7.0 | Packing system | 1set | ||||||||||||||||||||||||||||||||
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Packing weight: 25kg/bag Tolerance: 0.2%F.S Gas:0.4-0.6Mpa Belt conveyor to convey bag to the sealing machine Sealing machine included. Weighing transducer: XK3201-701D Material level detector: Autonics Pneumatic elements: Airtech Gas consumption:0.3M3/min Working temperature:-100C ---+400C |
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Free Spare parts list
Free spare parts
- Screw elements 300mm;
- O seal for vacuum ports 3pcs;
- Solid state relay 4pcs;
- Thermocouple: 4pcs
- Oil sealing for input and output shafts for gearbox 1 set;
- standard tools 1set;
Technical Data
Electric
- 3X380 Volts + neutral + earth conductor; according to customer’s requirement
- 50hz
Pneumatic
- 4-8 bar;
- 0.5 m3/min;
- Water temperature required: 38℃ or below
Standards, Safety regulations, design modifications
The equipment supplied is designed in accordance with CE Standards and Safety Regulations. The application of standards and regulations different from the above will be subject to prior consultation and price adjustment, if any.
Pending final clarification of all technical details we reserve the right to modify the design and construction of the equipment according to the latest technical development. Such modifications, however, will not be determinant to the performance rating of the plant.
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