Beijing Silk Road Enterprise Management Services Co.,LTD

Beijing Silk Road Enterprise Management Services Co.,LTD

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Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine

Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine

China Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine supplier
Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine supplier Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine supplier Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine supplier

Large Image :  Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine

Product Details:

Place of Origin: CHINA
Certification: CE.ISO9001
Model Number: CHT-40-Plus

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Price: Negotiable
Packaging Details: Wooden case
Delivery Time: 30-90working days
Supply Ability: 10sets/month
Detailed Product Description
Product Name: Extruder Model: CHT40-Plus
Application: Plastic Compounding Frequency Inverter: Siemens
Output: 50-120kg/hr Screw: Twin Screw
High Light:

master batch manufacturing machine

,

plastic extrusion equipment

40mm High Torque Double Screw Extruder for masterbatch production line

 

 

1.0 Raw materials dealing units  
1.1 Volumetric feeder 1set
 

Motor power:0.75kw, AC motor

Speed ratio: 11

Parker inverter

Feeding mode:by twin screw,

Center distance:28

Material contact parts are made of 304 stainless steel

Horizontal agitator

Volume: 30L

Capacity:80-200kg/hr

 
2.0 CHT40-Plus granulating unit  
2.1 CHT40-Plus twin screw extruder 1set
 

Main motor:

AC motor,45kw;Parker inverter from USA

 

Power transmission:

Safety clutch protection unit with speed sensor

 

Gearbox:

High safety factor design;

Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;

NSK bearings and imported seals applied,

Special lubricating system equipped combined with immersing and forcing solutions;

Input/output rotary speed:1500/600rpm;

Torque: 2x358N.M

Torque degree: 10 T/A3

 

Extrusion line:

Screw Diameter: 41mm,L/D:44:1;

Maximum Screw speed:600rpm;

Screw configuration:with modular structure, torque transmission by spline;

Screw material:W6Mo5Cr4V2,surface-hardness HRC58~62;

Barrel configuration:with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;

Barrel material:with linear design,basic material with 45# steel, and the inner surface material of the linear with bi-metal,surface-hardness at HRC62-64;

Recommended barrels configuration:

 

           
    Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine
    Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine
  Double Screw Plastic Extrusion Line , Master Batch Manufacturing Machine
 
 

 

 

 
1 2 3 4 5 6 7 8 9 10 11 die

 

No1 barrel with one feeding port for all possible components,, No5 with one venting port, that is blocked with one plug if necessary. No.10 with one vacuum port

 

Temperature controlling:

Heating system: electric heater, total heating power with approx.22kw (No.1 Section cooled by water);

Cooling system:soft-water cooling system;

Soft-water cooling system including one 0.55kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.

 

Temp. controller: OMRON temperature controller from Japan

Steel base:

Welding base with special pads;

 
2.2 Vacuum unit 1set
 

Motor power: 1.1kw

Vacuum degree: Max-0.095Mpa

Including vacuum port, sight glass, vacuum pot, pipe, filter etc.

 
2.3 Screen changer 1set
 

Structure Mode: Plate type

Driving Mode:Hydraulic

Action Time: <1S;

Driving Mode: Hydraulic Station

The hydraulic station includes: Driving Oil Pump1.5kw,

Highest pressure20Mpa, with safety valve, accumulator.

The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.

Heating power:2.8kw, cast-copper heater

Accumulator6.3L

Filtering area:2800 mm^2

 
3.0 Strand pelletizing line  
3.1 Extrusion die plates 1pcs
 

Material:40Cr,with nitrifying heat-treatment;

The strand outgoing hole dia.: 4mm

Stainless steel plate unit for protection equipped;

Cross-linking die head

 
3.2 Water bath 1set
 

250x3000mm

With leading rollers

Stainless steel made

Movable desgin

 
3.3 Air knife 2sets
 

Motor power:1.5kw

Double blow and suction crescent type

Two PU leading rollers

Made of stainless steel.

 
3.4 Strand pelletizer 1set
 

Max output: 200kg/hr

No. of strands: 11

Standard pellet: 3x3mm

Cutter dimension: 120x60mm,14 tooth

Effective rotation speed:350-1000rpm

Haul off speed:0-36m/min

Motor power: 2.2kw

Rotated cutter clearance: 0.06-0.12mm

Leading roller: PU

Parker inverter from USA

 
3.5 Vibrator 1set
 

Motor: 0.2kw

Three layer

Stainless steel made

Output: 100-200kg/hr

 
3.6 Air blower and silo 1set
 

Blower: 3kw

Silo: 800L

Stainless steel made

 
4.0 Control cabinet 1set
4.1 Cabinet for extrusion line  
 

Low-voltage electrics: Siemens;

Speed regulator: Parker inverter;

Temperature control panel: OMRON temperature controller

Inter-locked design

Feeder interlocked with the extruder

Oil pump interlocked with the extruder

Overload, pressure protection

 
5.0 500L High speed mixer 1set
 

Total volume:1000L

Effective volume:700L

Capacity:325kg/batch

Capacity: 1200kg/hr

Motor power:

160kw

Heating power: 16kw

Main shaft speed: 660rpm

Unload way: pneumatic

Electric control parts:

Siemens brand contactor and breaker.

Suzhou Air switch.

Taiwan AirTac Solenoid valve.

 
6.0 Pulverizer 1set
 

Partical size: 20mesh

Diameter of grind plate: 800mm

Number of blade: 2PCs

Main shaft rotation speed 3200rpm

Motor power: 90KW

Capacity: 400-500kg/hr

Dimension: 4000mm×2200mm×4000mm

Weight: 2900Kg

Vibrating motor power 0.75KW

Feeding motor power 0.09kw

 
7.0 Packing system 1set
 

Packing weight: 25kg/bag

Tolerance: 0.2%F.S

Gas:0.4-0.6Mpa

Belt conveyor to convey bag to the sealing machine

Sealing machine included.

Weighing transducer: XK3201-701D

Material level detector: Autonics

Pneumatic elements: Airtech

Gas consumption:0.3M3/min

Working temperature:-100C ---+400C

 

 

Free Spare parts list

 

Free spare parts

  • Screw elements 300mm;
  • O seal for vacuum ports 3pcs;
  • Solid state relay 4pcs;
  • Thermocouple: 4pcs
  • Oil sealing for input and output shafts for gearbox 1 set;
  • standard tools 1set;

 

 

Technical Data

 

Electric

  • 3X380 Volts + neutral + earth conductor; according to customer’s requirement
  • 50hz

 

Pneumatic

  • 4-8 bar;
  • 0.5 m3/min;
  • Water temperature required: 38℃ or below

 

Standards, Safety regulations, design modifications

 

The equipment supplied is designed in accordance with CE Standards and Safety Regulations. The application of standards and regulations different from the above will be subject to prior consultation and price adjustment, if any.

 

Pending final clarification of all technical details we reserve the right to modify the design and construction of the equipment according to the latest technical development. Such modifications, however, will not be determinant to the performance rating of the plant.

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Contact Details
Beijing Silk Road Enterprise Management Services Co.,LTD

Contact Person: sales

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