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Filler Masterbatch Twin Screw Extrusion Line , Plastic Extruder Machine
twin screw extrusion line
,master batch manufacturing machine
65mm Twin Screw Extrusion line for filler masterbatch compounding with output of 400kg/hr.
Specifcation of the machine:
| 1.0 | Raw materials dealing units | ||||||||||||||||||||||||||||||||
| 1.1 | High speed mixer | ||||||||||||||||||||||||||||||||
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Total volume:500L Effective volume:375L Capacity:180kg/batch Motor power: 55/75kw Heating power: 9kw Main shaft speed: 441/886rpm Unload way: pneumatic Electric control parts: Siemens brand contactor and breaker. Suzhou Air switch. Taiwan AirTac Solenoid valve. |
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| 1.2 | Auger loader | ||||||||||||||||||||||||||||||||
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Horizontal conveyer: 0.75kw Loading motor: 1.5kw Storage tank: 200L S.S made |
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| 1.3 | Volumetric feeder | ||||||||||||||||||||||||||||||||
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Motor power:1.5kw, EATON MULLER inverter Feeding mode: by twin screw, Center distance:46 Material contact parts are made of 304 stainless steel Volume:50L Capacity:400-800kg/hr Vertical agitator: 0.37kw |
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| 1.4 | High speed side feeder | ||||||||||||||||||||||||||||||||
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Metering motor: 1.1kw,EATON MULLER inverter By twin screw Force feeding motor: 3kw By twin screw Volume of silo: 50L Movable support frame |
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| 2.0 | CHT65-Eco compounding unit | ||||||||||||||||||||||||||||||||
| 2.1 | CHT65-Eco twin screw extruder | ||||||||||||||||||||||||||||||||
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Main motor: AC motor,110KW; WN motor, RPM controller: EATON MULLER inverter
Power transmission: Elastic pin shaft coupling. Gearbox: Precise balancing principle applied to increase torque level; High safety factor design; Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; NSK bearings and imported seals applied, Special lubricating system equipped combined with immersing and forcing solutions; Latest fin-plate heat exchanger configured to provide best cooling; Input/output rotary speed: 1480/600rpm; Torque:2x875N.M Oil pump: 1.1kw. with pipe-type heat exchanger Extrusion line: Screw Diameter: 71mm,L/D:48:1; Maximum Screw speed: 600rpm; Screw configuration: with modular structure, torque transmission by spline; Screw material: W6Mo5Cr4V2,surface-hardness HRC58～62 Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins; Barrel material: with linear design, basic material with 45# steel, and the inner surface material of the linear with α101,surface-hardness at HRC58-62; Recommended barrels configuration:
No1 barrel with one feeding port for all possible components, No4 with one side feeding port and one venting port, that is blocked with one plug if necessary. No11 with one vacuum port.
Temperature controlling: Heating system: electric heater, total heating power with approx.45kw (No.1 Section cooled by water); Cooling system: soft-water cooling system; water pump 1.5kw. with pipe-type heat exchanger Temperature controller. OMRON dual channel digital temperature controller from Japan Steel base: Welding base with special pads; |
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| 2.2 | Hydraulic screen changer | ||||||||||||||||||||||||||||||||
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Structure Mode: Plate type Driving Mode:Hydraulic Action Time: <1S； Driving Mode: Hydraulic Station The hydraulic station includes: Driving Oil Pump1.5kw, Highest pressure20Mpa, with safety valve, accumulator. The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature. Accumulator:6.3L Filtering area:6400 mm^2 |
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| 2.3 | Vacuum station | ||||||||||||||||||||||||||||||||
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Vacuum pump motor: 4 kw; vacuum pots with water inside, indicator; vacuum degree:Max-0.095Mpa Including soft metal pipes, washer, connection joints |
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| 3.0 | Water ring pelletizing system | ||||||||||||||||||||||||||||||||
| 3.1 | Die head | ||||||||||||||||||||||||||||||||
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Material: 40Cr,with nitrifying heat-treatment; Outgoing hole dia.: 3.2mm Stainless steel plate unit for protection equipped Number of holes: 50holes |
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| 3.2 | Water ring pelletizer | ||||||||||||||||||||||||||||||||
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Motor power: 3 kw,with rated speed 2900rpm; RPM controller: EATON MULLER inverter; Material of cutting knives: high speed tool alloy with vacuum quenching; Stainless steel cover, with water cooling sheath |
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| 3.3 | Water circulating system | ||||||||||||||||||||||||||||||||
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Water pump:4kw S.S. water tank Water tank volume: 500L Filtration screen equipment |
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| 3.4 | Dewatering vibrator | ||||||||||||||||||||||||||||||||
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Vibrating motor: 2X0.37 KW; Screen material: stainless steel; Capacity: 400-800kg/hr |
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| 3.6 | Air blower and hot silo | ||||||||||||||||||||||||||||||||
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4kw air blower Silo: 1000L Ceramic heater: 6kw OMRON temperature controller Control box fixed on the support frame Made of stainless steel With disassembled support frame |
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| 4.0 | Control cabinet | ||||||||||||||||||||||||||||||||
| 4.2 | Cabinet for extrusion line | ||||||||||||||||||||||||||||||||
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Low-voltage electrics: EATON MULLER Speed regulator: EATON MULLER Temperature controller: OMRON dual channel digital temperature controller from Japan Solid relay is Crydom from USA Contactor: EATON MULLER Air switch: EATON MULLER Inter lock design Volumetric feeder interlocked with twin screw extruder Oil pump interlocked with twin screw extruder Pelletizer interlocked with twin screw extruder Over load/pressure protection |
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Service:
1. Technical communication and professional suggestion based on our rich experience in the past years.
2. Strict quality control during the production, Every parts will be strictly tested before fabrication.
3. Customer profile management, Every order will have a separate profile which includes all the information of the order, including contract, drawing, parts supplier,testing report,etc This will help for the after-sale service.
4. Will dispatch engineer to customer's factory for installation of the machine until it is running stably.
5. Large quantity of standard sparts parts are available.
Other Application:
Filler masterbatch, Color masterbatch, functional masterbatch
Engineering plastic
Reaction plastic
Grafting plastic
Devolotization
Thermoplastic
Pictures:
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