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Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr

Place of Origin:CHINA
Certification:ISO9001, CE
Model Number:CHT20-Eco
Minimum Order Quantity:1set
Price:Negotiable
Supply Ability:10sets/month
Product Details
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lab scale twin screw extruder

,

laboratory scale extruder

Name: Lab Extruder
Model: CHT20
L/D: Up To 60
Drive: Frequency Inverter
Capacity: 5-10kg/hr
Motor: 4kw
Product Description

20mm twin screw laboratory extruder line for plastic compounding.

 

Special laboratory:

CHT20-Eco using integrated mode, all systems are installed on the main base, as long as
access to power and water can be put into use.
As the segment structure design, the equipment can be configured with different L/D, barrel designs,
screen changer, pelletizing system, and electric control, to flexible meet unique requirements of different process.In order to aid to our better understanding of the different material, the screw configuration is
designed which is based on rich experience and software technology to accomplish the material
conveying, plasticizing compounding, Shearing, dispersion and pressurization. Screw elements,
accurately designed with CNC technology, are fully intermeshed, providing self-cleaning and easy
interchangeability. We are upgrading accuracy and quality of high torque gear box. The special new type barrel structure and screw elements have been manufactured with our powerful design experience.
 
Lab Extruder Information:
No. Denomination of the deliveryQty.
1.0Raw materials dealing units 
1.1Volumetric feeder1set
 

Motor power:0.37kw,
Feeding mode: by single screw,
Material contact parts are made of 304 stainless steel
Volume:20L,
Capacity: 5-50kg/hr

 
1.2Side feeder1set
 

Metering feeder: 0.37kw
By twin screw
Force feeding motor: 0.37kw
By twin screw
Hopper volume: 10L
Stainless steel

 
2.0CHT20-Eco granulating unit 
2.1CHT20-Eco twin screw extruder1set
 

Main motor:
Siemens Beide AC motor, 4kw;SCHNEIDER inverter with global guarantee
 
Power transmission:
Elastomer pin connection
 
Gearbox:
High safety factor design;
Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;
NSK bearings and imported seals applied,
Special lubricating system equipped combined with immersing and forcing solutions;
Input/output rotary speed:1480/600rpm;
Torque degree:7.6T/A3
 
 
Extrusion line:
Screw Diameter: 22mm,L/D:40:1;
Center Distance: 18.4
Maximum Screw speed:600rpm;

Screw configuration:with modular structure, torque transmission by spline;
Screw material: 38CrMoAlA,HV950-1050

Barrel configuration: with modular structure, each one with length of 8L/D and the barrels connected together by bolts and pins;

Barrel material: 38CrMoAlA. HV950-1050
 
Recommended barrels configuration:
 

      
  Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 0 Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 1
 Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 2
 
 

 
 

 
12345die

 
No1 barrel with one feeding port for all possible components,,No.2with one venting port, That is blocked when necessary. No5 with one vacuum port
 
Temperature controlling:
Heating system: electric heater, total heating power with approx.12kw (No.1 Section cooled by water);
Cooling system:soft-water cooling system;
Temp. controller:West temperature controller module
Soft-water cooling system including one 0.18kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.
 
Steel base:
Welding base with special pads;

 
2.2Vacuum pump1set
 

Vacuum Pump Mode: Water Ring Vacuum Pump
Material Baffle Plate:40Cr;
Vacuum Pump Power:0.55 kw;
Vacuum Degree:Max.-0.095MPa
With Vacuum Gauge and dual Filtering Pot

 
3.0Strand pelletizing line 
3.1Extrusion die plates1pcs
 

Material:40Cr,with nitrifying heat-treatment;
The strand outgoing hole dia.: 4mm, 2 holes
Stainless steel plate unit for protection equipped;

 
3.2Water bath1set
 

200mmX1500mm,
S.S bath
With leading rollers
Movable supporter

 
3.3Air knife 
 

Motor power:0.75kw
Two PU leading rollers
Made of stainless steel.

 
3.4Pelletizer1set
 

Max output: 60kg/hr
No. of strands: 15
Standard pellet: 3x3mm
Cutter dimension: 120x100mm,32 tooth
Effective rotation speed:350-1000rpm
Haul off speed:0-96m/min
Motor power: 1.5kw
Rotated cutter clearance: 0.08-0.12mm
Leading roller: PU
Frequency inverter: Schneider

 
4.0Control cabinet1set
4.1Cabinet for extrusion line 
 

Low-voltage electrics: SCHNEIDER;
Speed regulator: SCHNEIDER inverter;
Temperature control panel: WEST from UK
Interlock design
Feeder interlock with extruder
Side feeder interlock with extruder
Over load, over pressure, over current protection
Cabinet put under the basement of the extruder

 
4.2Siemens PLC and touch screen1set
 

Siemens S7-200 PLC
Siemens TP900 touch screen

 

 
Pictures:

 
Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 3Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 3Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 5Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 6Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 7Lab Scale Twin Screw Extruder , Laboratory Extruder Machine 5-10kg/hr 8
 
 
 
 
 
 
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