| No. |
Denomination of the delivery |
Qty. |
| 1.0 |
Raw materials dealing units |
|
| 1.1 |
Vacuum loader |
1set |
| |
Motor: 3kw
Soft pipe connection
Cyclone hopper: 5L,
Stainless steel made
Capacity: up to 800kg/hr
|
|
| 1.2 |
Volumetric feeder |
1set |
| |
Motor power:1.5kw,
Frequency inverter: Schneider with global guarantee
Feeding mode:by twin screw,
Center distance:46
Material contact parts are made of 304 stainless steel
Volume:50L,
Stainless steel made
Capacity: 400-800kg/hr
|
|
| 2.0 |
CHT65-Plus granulating unit |
|
| 2.1 |
CHT65-Plus twin screw extruder |
1set |
| |
Main motor:
AC motor,160kw；Schneider inverter with global guarantee
Power transmission:
Safety clutch torque limiter, with speed sensor for protection of gearbox and shaft
Gearbox:
High safety factor design;
Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;
NSK bearings and imported seals applied,
Special lubricating system equipped combined with immersing and forcing solutions;
Oil pump:1.1kw
Heating exchange: Plate type
Input/output rotary speed:1500/600rpm；
Torque :1273N.M
Extrusion line:
Screw Diameter: 62.4, speed:600rpm；
L/D: 48
Screw configuration:with modular structure, torque transmission by spline;
Screw material:W6Mo5Cr4V2, HRC 58-62
Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;
Barrel material: #45 steel, bimetal liner inside the barrels
Recommended barrels configuration:
| 1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
die |
No1 barrel with one feeding port for all possible components,, No5with one venting port, that is blocked with one plug if necessary. and No11 with one vacuum port,
Temperature controlling:
Heating system: electric heater, total heating power with approx.42kw (No.1 Section cooled by water)；
Cooling system:soft-water cooling system；
Temp. controller:OMRON dual channel from Japan
Soft-water cooling system including one 1.5kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.
Steel base:
Welding base with special pads;
|
|
| 2.2 |
Vacuum pump |
1set |
| |
Vacuum Pump Mode: Water Ring Vacuum Pump
Material Baffle Plate:40Cr；
Vacuum Pump Power:4 kw；
Vacuum Degree:Max.-0.095MPa
With Vacuum Gauge and dual Filtering Pot
|
|
| 2.3 |
Hydraulic screen changer |
1set |
| |
Structure Mode: Plate type .
Driving Mode:Hydraulic
Action Time: <1S；
Driving Mode: Hydraulic Station
The hydraulic station includes: Driving Oil Pump1.5kw,
Highest pressure20Mpa, with safety valve, accumulator.
The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.
Heating power:4kw, cast-copper heater
Accumulator: 6.3L
Filtering area: 6400 mm^2
|
|
| 3.0 |
Strand pelletizing line |
|
| 3.1 |
Extrusion die plates |
1pcs |
| |
Material:40Cr,with nitrifying heat-treatment;
The strand outgoing hole dia.: 4mm
No. of holes:15holes
Stainless steel plate unit for protection equipped;
Cast copper heater: 3.2kw
Pressure sensor and temperature sensor installed
Fast open die head
|
|
| 3.2 |
Water bath |
1set |
| |
450mmX5000mm,
S.S bath
With leading rollers
Movable supporting frame
|
|
| 3.3 |
Air knife |
|
| |
Motor power:4kw
Double blow and suction crescent type
Two PU leading rollers
Made of stainless steel.
|
|
| 3.4 |
Pelletizer |
1set |
| |
Max output: 800kg/hr
No. of strands: 19
Standard pellet: 3x3mm
Cutter dimension: 200x120mm,32 tooth
Effective rotation speed:350-1000rpm
Haul off speed:0-96m/min
Motor power: 7.5kw
Rotated cutter clearance: 0.08-0.12mm
Leading roller: PU
Frequency inverter: Schneider with global guarantee
|
|
| 3.5 |
Shifter |
1set |
| |
Motor Power: 2x0.37kw
Capacity:400-800kg/hr
Discharging Gap: 3, qualified pellets, huge pellets, small pellets
Made of stainless steel
|
|
| 3.6 |
Vacuum loader and silo with mixing |
1set |
| |
Vacuum loader: 2.2kw
Soft pipe connection
150L material tank fixed after the vibrator.
Mixing motor 4kw,
Diameter: 1400mm
Height 1800mm
201 stainless steel
Thickness 1.45mm
Volume: 2cbm
|
|
| 4.0 |
Control cabinet |
|
| 4.1 |
Cabinet for extrusion line |
1set |
| |
Low-voltage electrics: Schneider
Speed regulator:Schneider inverter；
Temperature control panel: OMRON temperature controller
Inter-locked design
Feeder interlocked with the extruder
Oil pump interlocked with the extruder
Overload, pressure protection
Wires between extruder and cabinet will be connected by aviation plugs.
Length of the wires between extruder and cabinet is 5 meters as COWIN standard. If you need longer cables, please contact your sales manager to confirm the length and extra cost.
With safety switch on the cabinet.
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|
