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quality Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion factory
quality Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion factory
quality Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion factory

Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion

Place of Origin:CHINA
Certification:ISO9001, CE
Model Number:CSE45
Minimum Order Quantity:1set
Price:Negotiable
Supply Ability:10sets/month
Product Details
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single screw extrusion machine

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single screw plastic extruder
MODEL: Single Screw Extruder
Application: Plastic Extruder
Product Description

45mm single screw extruder for masterbatch color matching and extrusion

 

Main technical specifications

 

  1. Process tasks

PP,PE,PS,ABS,SAN color matching.

  1. Final product

Granules￠3x3mm

  1. Output and main extruder type

Output:180—200kg/hr (difference according to specific formula)；

Main extruder type:CSETM45 single screw extruder；
4. Composition for whole line

Feeding system

CSETM45 single screw compounding system；

Pelletizing and post-dealing system；
 
 
 
 
Description of the machine:
 
 

No. Denomination of the delivery Qty.
1.0 Raw materials dealing units  
1.1 Vacuum loader 1set
 

Motor power: 2.2kw
Storage tank: 20L
Made of stainless steel
Capacity: 100-400kg/hr
Located on the top of the feeder.
 

  
1.2 Volumetric feeder 1set
 

Motor power:1.1kw,
Feeding mode: by single screw,
Material contact parts are made of 304 stainless steel
Volume:30L,
Capacity: 100-400kg/hr
Inverter: Siemens M330
 

  
2.0 Compounding unit  
2.1 CSETM45 single screw extruder 1set
 

Main motor:
Siemens AC motor, 55KW；Siemens M440 inverter
Power transmission:
Elastomer pin
 
 
Gearbox:
High safety factor design;
Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;
NSK bearings and imported seals applied,
Special lubricating system equipped combined with immersing and forcing solutions;
 
Extrusion line:
Screw Diameter: 45mm,L/D:36:1；
Maximum Screw speed:150rpm；
Screw material:38CrMoAlA. Nitride processing. HV950-105.

Barrel material: 38CrMoAlA, Nitride processing, HV950-1050
 
 
Temperature controlling:
Heating system: electric heater, total heating power with approx.18kw (No.1 Section cooled by water)；
Cooling system:Air cooling fan, 0.18kw for each.；
Temp. controller:Siemens
Steel base:
Welding base with special pads;
 
 

  
2.2 Vacuum pump 1set
 

Vacuum Pump Mode: Water Ring Vacuum Pump
Material Baffle Plate:40Cr；
Vacuum Pump Power:1.5kw；
Vacuum Degree:Max.-0.095MPa
With Vacuum Gauge and dual Filtering Pot
 

  
2.3 Screen changer 1set
  Manual screen changer.  
3.0 Strand pelletizing line  
3.1 Extrusion die plates 1pcs
 

Material:40Cr,with nitrifying heat-treatment;
The strand outgoing hole dia.: 3.2mm
Stainless steel plate unit for protection equipped;
Cross-link fast open die head.
Electrical heating
Heating power: 2kw
 

  
3.2 Water bath 1set
 

300mmX3000mm,
S.S bath
With movable supporting frame, over flow port.
 

  
3.3 Air knife  
 

Motor power:2.2kw
Double blow
Two PU leading rollers
Made of stainless steel.
 

  
3.4 Pelletizer 1set
 

Max output: 300kg/hr
No. of strands: 24
Standard pellet: 3x3mm
Cutter dimension: 120x100mm,32 tooth
Effective rotation speed:350-1000rpm
Haul off speed:0-96m/min
Motor power: 3kw
Rotated cutter clearance: 0.08-0.12mm
Leading roller: PU
Inverter: Siemens M330
 

  
3.5 Vibrator 1set
 

Motor Power: 0.2kw
Capacity:200-300kg/hr
Discharging Gap: 3, qualified pellets, huge pellets, small pellets
Made of stainless steel
 

  
3.6 Air blower and silo 1set
 

Blower motor: 2.2kw
Silo: 1000L
Made of stainless steel
With support frame.
 

  
4.0 Control cabinet 1set
4.1 Cabinet for extrusion line  
 

Low-voltage electrics: Siemens
Speed regulator: Siemens inverter；
Temperature controller: Siemens
Pressure sensor: Dynisco from USA
Solid state relay: Crydom from USA
Middle relay: OMRON from Japan
Air switch: Siemens
Inter-locked design
Feeder interlocked with main extruder
Oil pump inter-locked with main extruder
Over pressure, over current alarm
 

  
4.2 Siemens PLC and touch screen 1set
 

Siemens S7-300 PLC
Siemens TP900 touch screen
All parameters will be shown on the touch screen
Feeder start, stop,rpm,amper
Extruder start,stop, rpm,amp,pressure,temperature
Cooling fans working condition
Pelletizer start,stop,rpm
Air knife start,stop
Vibrator start,stop
Air blower start,stop
Formula record
Operation date record
 
 

  

 
 
Pictures:
 
Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion 0
 
Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion 1
Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion 2Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion 3

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