Payment & Shipping Terms:
twin screw extrusion line,
master batch manufacturing machine
65mm Twin Screw Extrusion line for filler masterbatch compounding with output of 400kg/hr.
Specifcation of the machine:
|1.0||Raw materials dealing units|
|1.1||High speed mixer|
Heating power: 9kw
Main shaft speed: 441/886rpm
Unload way: pneumatic
Electric control parts:
Siemens brand contactor and breaker.
Suzhou Air switch.
Taiwan AirTac Solenoid valve.
Horizontal conveyer: 0.75kw
Loading motor: 1.5kw
Storage tank: 200L
Motor power:1.5kw, EATON MULLER inverter
Feeding mode: by twin screw,
Material contact parts are made of 304 stainless steel
Vertical agitator: 0.37kw
|1.4||High speed side feeder|
Metering motor: 1.1kw,EATON MULLER inverter
By twin screw
Force feeding motor: 3kw
By twin screw
Volume of silo: 50L
Movable support frame
|2.0||CHT65-Eco compounding unit|
|2.1||CHT65-Eco twin screw extruder|
AC motor,110KW; WN motor,
RPM controller: EATON MULLER inverter
Elastic pin shaft coupling.
Precise balancing principle applied to increase torque level;
High safety factor design;
Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level;
NSK bearings and imported seals applied,
Special lubricating system equipped combined with immersing and forcing solutions;
Latest fin-plate heat exchanger configured to provide best cooling;
Input/output rotary speed: 1480/600rpm;
Oil pump: 1.1kw. with pipe-type heat exchanger
Screw Diameter: 71mm,L/D:48:1;
Maximum Screw speed: 600rpm;
Screw configuration: with modular structure, torque transmission by spline;
Screw material: W6Mo5Cr4V2,surface-hardness HRC58～62
Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;
Barrel material: with linear design, basic material with 45# steel, and the inner surface material of the linear with α101,surface-hardness at HRC58-62;
Recommended barrels configuration:
No1 barrel with one feeding port for all possible components, No4 with one side feeding port and one venting port, that is blocked with one plug if necessary. No11 with one vacuum port.
Heating system: electric heater, total heating power with approx.45kw (No.1 Section cooled by water);
Cooling system: soft-water cooling system; water pump 1.5kw. with pipe-type heat exchanger
Temperature controller. OMRON dual channel digital temperature controller from Japan
Welding base with special pads;
|2.2||Hydraulic screen changer|
Structure Mode: Plate type
Action Time: <1S；
Driving Mode: Hydraulic Station
The hydraulic station includes: Driving Oil Pump1.5kw,
Highest pressure20Mpa, with safety valve, accumulator.
The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.
Filtering area:6400 mm^2
Vacuum pump motor: 4 kw;
vacuum pots with water inside, indicator;
Including soft metal pipes, washer, connection joints
|3.0||Water ring pelletizing system|
Material: 40Cr,with nitrifying heat-treatment;
Outgoing hole dia.: 3.2mm
Stainless steel plate unit for protection equipped
Number of holes: 50holes
|3.2||Water ring pelletizer|
Motor power: 3 kw,with rated speed 2900rpm;
RPM controller: EATON MULLER inverter;
Material of cutting knives: high speed tool alloy with vacuum quenching;
Stainless steel cover, with water cooling sheath
|3.3||Water circulating system|
S.S. water tank
Water tank volume: 500L
Filtration screen equipment
Vibrating motor: 2X0.37 KW;
Screen material: stainless steel;
|3.6||Air blower and hot silo|
4kw air blower
Ceramic heater: 6kw
OMRON temperature controller
Control box fixed on the support frame
Made of stainless steel
With disassembled support frame
|4.2||Cabinet for extrusion line|
Low-voltage electrics: EATON MULLER
Speed regulator: EATON MULLER
Temperature controller: OMRON dual channel digital temperature controller from Japan
Solid relay is Crydom from USA
Contactor: EATON MULLER
Air switch: EATON MULLER
Inter lock design
Volumetric feeder interlocked with twin screw extruder
Oil pump interlocked with twin screw extruder
Pelletizer interlocked with twin screw extruder
Over load/pressure protection
1. Technical communication and professional suggestion based on our rich experience in the past years.
2. Strict quality control during the production, Every parts will be strictly tested before fabrication.
3. Customer profile management, Every order will have a separate profile which includes all the information of the order, including contract, drawing, parts supplier,testing report,etc This will help for the after-sale service.
4. Will dispatch engineer to customer's factory for installation of the machine until it is running stably.
5. Large quantity of standard sparts parts are available.
Filler masterbatch, Color masterbatch, functional masterbatch
Contact Person: sales