Payment & Shipping Terms:
|Name::||Single Screw Extruder||Motor::||110kw AC|
Single Screw Extrusion Line with Water Ring Pelletizing System for High Filler at 400kg/hr
Advantages of the high efficiency single screw extruder:;
Refer to common single screw extruders, we have improved greatly the screw profile design and technology of the single screw extruder, making the output almost doubled than normal single screw extruder, while the energy consumption is 30% less. This not only improved the efficiency of single screw extruder itself, but also save production cost for end-users.
1. Quick feedback to your enquiry
2 Customized proposals according to your applications
3. Experienced R&D,production,sales and service
4. Rich experience on the plastic processing extrusion.
5. All machines will be manufactured based on our QC standard.
Modular Single Screw Design
To solve the problem of some abrasive material processed by single screw, We have originally innovated modular single screw extruder. The whole screw is composed by small pieces of different screw elements like twin screw extruders. With this new design, customer doesn’t have to change the whole screw if it is worn by aggressive materials, instead, you just need to change some pieces of the screw elements where is seriously worn. This will save your cost too much.
The other advantage of this modular screw design is, since the screw is modular like twin screw, then we can install different pieces with different functions. This will help you to get a better plasticization and dispersed products.
Main Application :
|1..0||Raw material dealing system|
Hopper with magnet
80L stainless still hopper
With magnet throat
With sight glass on the hopper
|2.1||CSETM 120 single screw extruder|
Motor power:132Kw,SIEMENS BEIDE AC motor,SCHNEIDER frequency inverter with global guarantee
Power transmission:nylon coupler
The gear box of the main extruder is combined with the torque distributing part and has a parallel three shafts design which are tightly in structure. The reducing, torque distributing and the two output shafts are all from NSK
The gear is high load hard gear face and gear shaft is made of 20CrMnTi,surface is nitrified processed,HRC56～60.
The safety cover needed for the gear shaft.
Airproof ring is imported
Screw:made of 38CrMoAlA,nitrified process,depth0.5-0.7mm hardness 950-1100HV,brittleness I grade
Barrel: 38CrMoAlA, Nitrified process, depth 0.5-0.7mm,HV1000-1050
Venting ports will be on the middle and end of the barrel
The barrel is cooled by air blower. 0.55kw
Motor power: 4kw
Vacuum degree: 0.08Mpa
With vacuum pot, vacuum gauge, and all related equipments.
|2.3||Hydraulic screen changer|
Structure Mode: Plate type
Action Time: <1S；
Driving Mode: Hydraulic Station
The hydraulic station includes: Driving Oil Pump1.5kw,
Highest pressure20Mpa, with safety valve, accumulator.
The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.
Heating power:4kw, cast-Al heater
Filtering area:6400 mm^2
|3.0||Water ring pelletizing system|
Extrusion plate: 40Cr.
No.of holes: 40holes, 35holes
Size of hole: 2.8mm and 3.2mm
|3.2||Water ring pelletizer|
Using pure water
Driving power: 2.2kw
With water ring cover and pipelines
Stainless steel made
|3.3||Water circulating system|
With heating exchanger, pipe type
Volume of water chamber: 800L
With filter screen for big size
304 stainless steel made
With blower, filter, stainless steel barrate
Motor Power: 2x0.37kw
Discharging Gap: 3, qualified pellets, huge pellets, small pellets
Made of stainless steel
|3.6||Air blower and silo|
Blower motor power:4kw；
Pipe collected with clamps for easy disconnected
Made of stainless steel with support frame
Low-voltage electrics: SCHNEIDER；
Speed regulator: SCHNEIDER inverter；
Temperature control panel: OMRON from Japan
With safety switch on the cabinet