Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion

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Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion

Large Image : Automated Single Screw Extruder For Masterbatch Color Matching And Extrusion

Product Details:

Place of Origin:	CHINA
Certification:	ISO9001, CE
Model Number:	CSE45

Payment & Shipping Terms:

Minimum Order Quantity:	1set
Price:	Negotiable
Packaging Details:	Wooden case
Delivery Time:	45-60 working days
Supply Ability:	10sets/month

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Detailed Product Description

MODEL:	Single Screw Extruder	Application:	Plastic Extruder
High Light:	single screw extrusion machine , single screw plastic extruder

MODEL:

Single Screw Extruder

Application:

Plastic Extruder

High Light:

single screw extrusion machine

single screw plastic extruder

45mm single screw extruder for masterbatch color matching and extrusion

Main technical specifications

Process tasks

PP,PE,PS,ABS,SAN color matching.

Final product

Granules￠3x3mm

Output and main extruder type

Output:180—200kg/hr (difference according to specific formula)；

Main extruder type:CSE^TM45 single screw extruder；
4. Composition for whole line

Feeding system

CSE^TM45 single screw compounding system；

Pelletizing and post-dealing system；

Description of the machine:

No.	Denomination of the delivery	Qty.
1.0	Raw materials dealing units
1.1	Vacuum loader	1set
	Motor power: 2.2kw Storage tank: 20L Made of stainless steel Capacity: 100-400kg/hr Located on the top of the feeder.
1.2	Volumetric feeder	1set
	Motor power:1.1kw, Feeding mode: by single screw, Material contact parts are made of 304 stainless steel Volume:30L, Capacity: 100-400kg/hr Inverter: Siemens M330
2.0	Compounding unit
2.1	CSE^TM45 single screw extruder	1set
	Main motor: Siemens AC motor, 55KW；Siemens M440 inverter Power transmission: Elastomer pin Gearbox: High safety factor design; Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; NSK bearings and imported seals applied, Special lubricating system equipped combined with immersing and forcing solutions; Extrusion line: Screw Diameter: 45mm,L/D:36:1； Maximum Screw speed:150rpm； Screw material:38CrMoAlA. Nitride processing. HV950-105. Barrel material: 38CrMoAlA, Nitride processing, HV950-1050 Temperature controlling: Heating system: electric heater, total heating power with approx.18kw (No.1 Section cooled by water)； Cooling system:Air cooling fan, 0.18kw for each.； Temp. controller:Siemens Steel base: Welding base with special pads;
2.2	Vacuum pump	1set
	Vacuum Pump Mode: Water Ring Vacuum Pump Material Baffle Plate:40Cr； Vacuum Pump Power:1.5kw； Vacuum Degree:Max.-0.095MPa With Vacuum Gauge and dual Filtering Pot
2.3	Screen changer	1set
	Manual screen changer.
3.0	Strand pelletizing line
3.1	Extrusion die plates	1pcs
	Material:40Cr,with nitrifying heat-treatment; The strand outgoing hole dia.: 3.2mm Stainless steel plate unit for protection equipped; Cross-link fast open die head. Electrical heating Heating power: 2kw
3.2	Water bath	1set
	300mmX3000mm, S.S bath With movable supporting frame, over flow port.
3.3	Air knife
	Motor power:2.2kw Double blow Two PU leading rollers Made of stainless steel.
3.4	Pelletizer	1set
	Max output: 300kg/hr No. of strands: 24 Standard pellet: 3x3mm Cutter dimension: 120x100mm,32 tooth Effective rotation speed:350-1000rpm Haul off speed:0-96m/min Motor power: 3kw Rotated cutter clearance: 0.08-0.12mm Leading roller: PU Inverter: Siemens M330
3.5	Vibrator	1set
	Motor Power: 0.2kw Capacity:200-300kg/hr Discharging Gap: 3, qualified pellets, huge pellets, small pellets Made of stainless steel
3.6	Air blower and silo	1set
	Blower motor: 2.2kw Silo: 1000L Made of stainless steel With support frame.
4.0	Control cabinet	1set
4.1	Cabinet for extrusion line
	Low-voltage electrics: Siemens Speed regulator: Siemens inverter； Temperature controller: Siemens Pressure sensor: Dynisco from USA Solid state relay: Crydom from USA Middle relay: OMRON from Japan Air switch: Siemens Inter-locked design Feeder interlocked with main extruder Oil pump inter-locked with main extruder Over pressure, over current alarm
4.2	Siemens PLC and touch screen	1set
	Siemens S7-300 PLC Siemens TP900 touch screen All parameters will be shown on the touch screen Feeder start, stop,rpm,amper Extruder start,stop, rpm,amp,pressure,temperature Cooling fans working condition Pelletizer start,stop,rpm Air knife start,stop Vibrator start,stop Air blower start,stop Formula record Operation date record